South Africa*Skin-foam-skin Extrusion Line for CAT 6A and CAT 7 Data Cable from HUAWEI Supplier
Our old customers--our South Africa customer requires the line in year 2017 already, their inquiry information as below:
A complete tandem insulation line with draw-box, three extruders, control panel and a dual automatic take-up for 500mm reels.
Specification for the line:
•The line will be used to insulate cores for CAT 6A and CAT 7 LAN cables.
•The copper conductor size is typically 0.55mm.
•The insulation is Polyethylene skin-foam-skin (Inner skin layer, physical foam layer and outer skin layer).
Line speed 1500m/min.
The extrusion materials recommended by Borealis are:
Insulation dimensions and materials:
|Borealis ME6032 (or similar)|
|Foam (Cellular) layer:||
|Borealis HE4873 (or similar) @ 60% blow #|
|Borealis HE4872 (or similar)|
Then we prepared the technical offer to them, Mr. Marius, their Supply Chain Manager ask some technical problems and ask some machine pictures for reference. But 4 months later, he told me the project was hold on, I feel so pity.
In the following time, I follow up the project 1~2 months one time, but no positive response.
One day in June in 2019, their engineer Mr. Wilfried write email to me and say that he need to China to visit our factory and users of the line, I am happy to hear the news.
After visiting factory and users, Mr. Wilfried is happy with our machine, and then we get the order in August in year 2019.
Now, the machine are ready for delivery, please see some pictures for your reference.
We have longer and stable cooperation with our customer from year 2014, they also order the optical fiber machine line from us, including coloring equipment with speed 1800m/min, secondary coating machine line etc. We will our further cooperation in future.
LINT TOP & CBI
Skin-foam-skin extrusion line to produce CAT 6A and CAT 7 data cable
Skin-foam-skin extrusion line to produce CAT 6A and CAT 7 data cable
Auto dual take-up for lan cable machine
Algeria*Whole Factory Project for Low Voltage Cable
LINT TOP start to discuss the whole factory project with our new Algeria customer to produce low voltage(lower than 1kv cable) from beginning of year 2018. Mr. Berarma sent email to us to explain their requirement one by one. See following some of their requirement for each machine line:
The bow cabler adopts 1+5 structure and suitable for copper, aluminium and aluminium alloy insulated conductors which are from 5mm to 30mm. And the rigid strander adopts 1+6+12+18 structure and suitable for wire from 1.5mm to 3.55mm. Grease applicators are set in per layer and every cage has pre-forming head and automatic side loading trolley for working efficiency.
Beside the two machine line they required, they also need the others machine line in below:
16 wires fine drawing machine
Z17 intermediate wire drawing machine
Aluminum alloy rod breakdown machine with independent motor
1600/1+5 bow strander
1+6+12+18 61 wires rigid strander
120+120+65 extrusion line
800 Rewinding line
Trolley type electrical heating aging treatment furnace
Different type and size bobbin
We finished preparing all these technical offer within 30 days, and then we discuss all details in the offer. Including technical problems, engineer commissioning charge and time, delivery time etc. At last, Mr. Berarma and his other two colleague come to China and stayed in China for one week to visit our factory and users, they say our machine works in good condition. In the Jan, 2019, Mr. Berarma invited LINT TOP members to Algeria to have a further discussion for the project.
There are other 3 competitors participated in this project, LINT TOP win at last, they say our machine quality machine is good especially out service-attitude. Finally, Mr. Berarma sent us purchase order on 15th, Feb, 2019.
Now, all machines have been arrived into our customer’s factory, but the commissioning was delayed due to the COVID-19. We will follow up and try to supply good service to our customers.
Brazil*Optical Fiber Cable Project
Our customer is the most famous optical fiber cable factory in Brazil, and we received their first new inquiry in November 2017, they require FTTH drop cable extrusion line. We quoted them two different model, one is 50 extruder the other is 60 extruder, they are different line speed and output. At last, they choose LT50 model FTTH drop cable extrusion line. Some pictures for your reference:
Our customer with great operation experience, they installation and commissioning the full line by themselves follow our drawing. And they are much satisfied with our quality, they say our machine line works in good condition and price is competitive. They inquiry us more equipment as below:
--LT65 extrusion line (not complete one)
--LT65 extrusion line(complete line)
--LT07-6/800 SZ stranding line
About SZ stranding line, their inquiry are below:
12F – One loose tube, 2 FRP (1,8 and 2mm)and waterblocking
48F – 4 loose tube, one FRP central 3,0mm and waterblocking
72F – 6 loose tube, one FRP 3,0mm and waterblocking
PN1200 take up and pay off
We need the size of lines with 12F, 48F and 72F (not 144F).
Pitch are 25mm (binder yard) and SZ stranding are 180mm, Speed 90 m/min ok for us
Until now, all machines from LINT TOP have been finished commissioning already, all machines are works well without after-sale service.
We LINT TOP attend cable exhibition held in Brasil in year 2019, we met and discussed some other project with their boss Mr. Bitencourt, we all hope that we LINT TOP and our BRAZIL customer have further coopertion in future.
Our first cooperation with our Algeria customer was from year 2014, they give us an try order including cold welder and bobbins after our boss Ashley’s visit. They say our quality is good after their test. And then, we cooperated with them with portal type pay off, vertical taping machine, mica tape, spark tester, laser diameter gauge etc, we always have a pleasant cooperation relationship.
In year 2017, they will work on a new project, to produce the enameled wire used on the transformer and motor, the machine include:
--Vertical type enameling machine
--Horizontal type enameling machine
--LT300 Continuous Extrusion Production Line for Copper Strip
--Paper wrapping machine
--Vertical braiding machine and binding equipment
After preparing and discussing the technical offer, their boss Buloumn come to China to see our factory and users and then confirm the order of full line to produce the enameled wires.
Macedonia*Low Voltage Copper Cable Project
This is a very successful case in our European market. When customers find us and tell us the type of cable they need to produce, we provide customers with a series of technical solutions. Finally, after communication with customers and process review, we helped customers to choose production lines such as wire drawing machine, bunching machine, extruder, and automatic packaging machine. Installation and commissioning training are all very smooth. The boss of this customer is a cable engineer and their workers are also very professional. During the entire project is put into production, our two parties are very happy to cooperate with each side. For our production equipment, customers are very satisfied with the use of the project. The project was put into production in 2017, and there has been no after-sales problem so far. All production lines are in good working condition now.
Algeria*Low Voltage Cable & Communication Cable Project
Algeria is our main market, this is a new customer introduced by our existing customers. The customer contacted us immediately after learning that our cable production equipment was of low price, good quality and stable operation. Our North Africa chief engineer recommended related cable equipment for customer. Finally they purchased wire drawing machines including copper rod breakdown machine, medium wire drawing and fine wire drawing machine.The bunching machine included LT630 and LT1000 type with different type of payoff. There are also production lines for braiding machines, vertical double-head taping machines, rewinding lines, and automatic packaging machines. This customer have strong professional strength, and our equipment has played a strong role in customer factories. The customer re-integrated the equipment according to the type of cable produced, achieving the function of one production line producing several types of cables at the same time. The earliest batch of equipment arrived in 2016. In 2019, customers added new equipment and expanded the production scope. Customers are very satisfied with the practicality of our equipment functions, and the equipment working steadily, saving a lot of production costs every year.
Ecuador*0.6 / 1KV Low Voltage Aluminum Cable
Background: This Ecaudor customer is a key customer with long-term cooperation. We supplied Copper rod breakdown machine with annealer, 90+65Pa extrusion line, 120+45 extrusion line, 1860 Coiling machine.
For the whole project of 0.6 / 1KV Low voltage aluminum cable, All technical offers and quotation are confirmed by Oduvaldo, Victor, Ashley and Mandy.
Firstly, Oduvaldo - the director sent us the required equipment list for 10mm2 to 240mm2 low voltage aluminum cable. Ashley and Mandy quote according to the equipment list. After several technical discussion for 2 months, we reach to the agreement and sign the contact soon.
-1250/1+3 Bow Twister
-120+45 Extrusion Line
-90+45 Extrusion Line
-1500 Rewinding Line with roll maker
-2000 Rewinding Line with roll maker
-Corrugated Bobbin 1250/1500/1800 (80 Pcs)
-AC Voltage Withstand Test System
-Screw Type Water Cooled Chiller
-Vertical Tensile Machine
-Carbon Black Content Tester
-High Temperature Aging Oven
-Power Frequency Spark Test
Bow twister is required for laying up aluminum multiple cables.
The specification of PP filler roll is confirmed before production.
Extrusion line 120+45 / 90+45
The purpose of 120+45 / 90+45 Extrusion line for producing 10mm2 to 240mm2 aluminum cable, It adopts Siemens variable frequency motor as main motor.
1250 passive cantilever pay off and 1600 portal type self-traversing take up, Master batch dispenser is also required.
The insulation of cables is required with 2 colors, 45 extruder for striping (color extrude).
The layout of 120+45 extrusion line and 90+45 extrusion line is confirmed firstly. Production line direction is confirmed from left to right.
Bobbin drawing for pay off stand and take up stand is requested before production.
Rewinding line (Column type pay off and take up stand)
With low cost, no centering device, but it is suitable for rewind Multiplex aluminum cables, because Multiplex aluminum cables do not have a circular form requirement.
Pay off bobbin specification and take up bobbin specification are confirmed firstly before production. Special design of roll maker is required by customer.
Algeria*1 Million Order
From 2013 the first cooperation till now, we are attend our Algeria customer’s power cable production. Also we are the only Chinese supplier to them. Initially they bought most of their key machines from Europe, but the subsidiary machines from LINT TOP. They are now trying to choose LINT TOP machines instead of Europes. Because LINT TOP supplies the best cable machines closed to Europeans. What’s more, we move fast on after-sale service, spare parts shipping.
Double Layer High Speed Bobbin
Flat High Speed Bobbin
Metal Process Bobbin
The first time they confirms an order around 1 million US dollars, including 64 bobbins aging furnace, HV test system (1500KVA AC/PD test system, heating cycle system, AC withstand test system, etc.). All models cold welders, 40 containers of bobbins as followings:
-Lifter PN800-1250 (3 Pcs)
-Coiler PN1100-1800 (96 Pcs)
-Packing bobbin PND800
-Packing bobbin PND630 (5 Pcs)
-Corrugated steel bobbin PN2550 (50 Pcs)
-Corrugated steel bobbin PN2200 (50 Pcs)
-Corrugated steel bobbin PN2000 (100 Pcs)
-Corrugated steel bobbin PN1600 (100 Pcs)
-Flat plate bobbins PN1250 (250 Pcs)
-Double layer high speed bobbins PND800 (200 Pcs)
-Double layer high speed bobbins PND630 (1000 Pcs)
Cable Heating Cycle Test System
AC Voltage Withstand Test System
Tank Type Resonance System for XLPE Cables
Epoxy Barrel Type Resonance System for XLPE Cables
Each year, they place orders till today. In 2019, they confirmed the order of 800mm buncher and Φ2600 Drum twister. Thanks for their trust, this is the best gift we get. LINT TOP is also trying to return the benefit back to them, like whenever we have technician visiting Algeria, we will dispatch the technician to them to maintain the machines from LINT TOP. We believe our friendship will last forever.
Fujikura confirmed the cooperation with LINT TOP by October, 2013 for their OPGW production. After the first wire and cable fair in Sao Paulo, LINT TOP team visited Fujikura office and both party signed the contract in person finally. LINT TOP as the only Chinese supplier for Fujikura Project, we are much proud. The products confirmed by followings:
-JLY630/1+16 Cradle type stranding machine
-AC wire rewinding line
-SUS wire rewinding line
-PND630 double layer high speed bobbin (300 Pcs)
-PND800 double layer high speed bobbin (12 Pcs)
-PN1400 I-wheel reinforced metal bobbin (50 Pcs)
-PN1600 I-wheel reinforced metal bobbin(15 Pcs)
-LS3T-A cold welder
-LS3T-A double hole die for pure aluminum wire (6 Pairs)
-LS3T-A single hole die for pure aluminum wire (12 Pairs)
-Horizontal tensile testing machine
-Microcomputer controlled electronic universal testing machine
-SXN-3 wire torsion tester
-SXN-10 wire torsion tester
-Double hole die for pure aluminum wire, size: 2.1/2.3mm
-Double hole die for pure aluminum wire, size: 2.9/3.2mm
-F96 pointing machine (2-8MM)
-ECT-602B eddy current testing equipment
The production time took 6 months, Fujikura sent the technical team for the inspection of finished machines until 2014. LINT TOP team is much grateful to make inspection with Fijikura because the strict and professional work, it’s a great chance for LINT TOP’s development. Just as what we did always, we are glad to accept customer’s strict requirement, as this is the way we make progress.
The installation and commissioning works also went well, Fujikura is much satisfied. You can still check following video.