Aluminum Rod / Aluminum Alloy Rod Turnkey Project
1.Overview
Due to the rapid development of the industrial economy, many metals have become an important part of daily life. As one of the most important metal materials, aluminum is widely used in cable, construction, automobile, aerospace and other fields due to its advantages of light weight, high strength, good corrosion resistance, and recyclability. The development of these industries along with the growing demand for lightweight and durable materials with superior properties further drives the demand for aluminum rod/ aluminum alloy rod.
LINT TOP has been committed to providing customers with the best aluminum rod/ aluminum alloy rod production solutions, and has delivered a large number of aluminum rod/ aluminum alloy rod turnkey projects in North Africa, Middle East, South America and other countries and regions for more than 20 years. LINT TOP provide customers with a full range of services and technical support, including furnace design and masonry, plant layout, a complete set of equipment, onsite installation and commissioning, production process and technical training, and all required auxiliary equipment and various raw materials to ensure that customers can obtain the highest level of technical support and service in the field of aluminum rod/aluminum alloy rod production.
2.Finished Aluminum Rod / Aluminum Alloy Rod
The production line used in the LINT TOP aluminum rod/ aluminum alloy rod turnkey project is aluminum rod/ aluminum alloy rod continuous casting and rolling production line, which can produce different grades of aluminum rod/ aluminum alloy rod. Due to the different sizes of the crystal wheel of the casting machine and the different forms of the rolling mill, the production capacity is also different.
| Production capacity (t/h) |
Grade | Diameter of crystal wheel (mm) |
Form of rolling mill | Driven form | |
| 7.5-8 | 1370、1050、1060、1070、1100、8176、8030 | 2200 | Full two-roller (Horizontal and vertical) | 4+6 | individual motor drive |
| 4 | 1370、1050、1060、1070、1100、3003、3102、4043、6101、6201、8176、8030、5154、5356 | 1600 | 4+8 | individual motor drive | |
| 7-7.5 | 1370、1050、1060、1070、1100、3003、3102、4043、6101、6201、8176、8030 | 2200 | 4+8 | 4 individual motor drive 8Centralized drive/individual motor drive |
|
| 4.5 | 1370、1050、1060、1070、1100、3003、3102、4043、6101、6201、8176、8030 | 1600 | Three-roller Y-type | 15 | Centralized drive |
| 4.5 | 1370、1050、1060、1070、1100，for enameled wire | 1600 | Two roller + Three roller | 2+12 | Centralized drive |
| 7.5 | 1370、1050、1060、1070、1100、3003、3102、8176、8030 | 2200 | 4+10 | 4 individual motor drive 10 Centralized drive |
|
3.Production Process
(1) Aluminum rod production process
Aluminum ingot→melting furnace→launder→holding furnace (composition adjustment, refining, stirring treatment, standing)→launder→continuous casting machine (form billet)→front traction→rolling shear→bridge crossing→feeder→Continuous rolling mill→Quenching device→aluminum/ aluminum alloy rod.
(2) Aluminum alloy rod production process
Aluminum ingot→melting furnace→launder→holding furnace (composition adjustment, refining, stirring treatment, standing)→launder→continuous casting machine (form billet)→straightener→front traction→rolling shear→bridge crossing→induction heating device→feeder→Continuous rolling mill→Quenching device→aluminum/ aluminum alloy rod.
4.The Turnkey Project Service
Over the years, LINT TOP has successfully delivered a number of aluminum rod/ aluminum alloy rod turnkey projects in North Africa, South America, Southeast Asia and other regions. Now take the aluminum rod turnkey project delivered by LINT TOP in the Middle East in 2022 as an example to show you what services are included in the aluminum rod/ aluminum alloy rod turnkey project provided by LINT TOP.
To learn more about turnkey projects, please click: Honmetal Turnkey Project.
(1)Information on the aluminum rod produced by the customer
1350EC aluminum rod and 6201 aluminum alloy rod with a diameter of 9.5mm.
(2)The production equipment we provide
1)Four-wheel continuous casting machine
2)Power straightening machine
3)Front traction machine
4)Rolling shear
5)Billet transition support device
6)Induction heating device
7)Continuous rolling machine
Rough rolling machine:
1#, 2#, 3#, 4# roller frame for single motor drive (45kW, 55kW, 75kW, 75kW, DC speed control)
Fine-rolling machine:
5#~8# roller frame with power of 90kW per set (DC speed control),
9 #roller frame with power of 110kW (DC speed control),
10#~12# roller frame with power of 160kW per set (DC speed control)
8)Take-up system
(3)The auxiliary equipment we provide
1)Hoffman filtration system
2)Eddy current flaw detector
3)Nitrogen generator
(4)Technical Services We Provide
1) Site planning: including cooling system, gas supply system, power supply system, equipment layout, plant layout, etc.
2) Technical information: operating manuals, electrical diagrams, pipeline diagrams and other documents with the equipment.
3) Installation and commissioning: LINT TOP chief engineer will come to the factory to guide the equipment installation, no-load commissioning and load commissioning.
4) Trial production: LINT TOP chief engineer assists customers in trial production of qualified finished copper rods.
5) Technical training: The chief engineer provides training to the engineers and operators of the customer's factory, including the ratio of raw materials, equipment maintenance, production process control (copper liquid temperature control, casting speed, rolling speed and other aspects), etc. More importantly, the chief engineer can combine years of on-site work experience to provide early training and guidance for the problems that customers may encounter in subsequent production.
6) Value-added services: If the customer need other services such as technical consultation, equipment upgrades, and production expansion, LINT TOP can provide further services.
5.Summarize
In addition to providing equipment, LINT TOP's turnkey project service also provides a full range of technical support, including assistance in controlling project progress, training in production technology, installation and commissioning of equipment, operation training, and suggestions on the use of raw materials. In short, LINT TOP will greatly shorten the construction time for investors, make the equipment run as quickly as possible, and help customers produce high-quality aluminum rod/ aluminum alloy rod for high yields.
The selection of all production processes and equipment of LINT TOP relies on the actual production experience of more than 100 aluminum rod/ aluminum alloy rod factories in China. While ensuring the quality, China's huge industrial system reduces the cost. The price of aluminum rod/ aluminum alloy rod produced by customers using our equipment is competitive in the market, which is a prerequisite for the rapid development of customers.
LINT TOP is committed to the development of the global wire, cable and aluminum rod/ aluminum alloy rod industry, and strives to become the first supplier of turnkey projects.