1.Overview
From raw materials to cable
As an important part of building materials, plastic pipes are accepted by more and more users for their superior performance.
Compared with cast iron pipes, galvanized steel pipes, cement pipes and other pipes, plastic pipes have the advantages of energy saving, material saving, environmental protection, light weight and high strength, corrosion resistance, smooth inner wall and no scaling, easy construction and maintenance, and long service life, etc. It is widely used in cable and optical cable sheathing, building water supply and drainage, urban and rural water supply and drainage, urban gas, industrial fluid transportation, agricultural irrigation and other construction, municipal, industrial and agricultural fields.
In recent years, with the increasing market demand of construction, municipal works, water conservancy works, agriculture and industry in some developing countries, the plastic pipe industry has shown a rapid development trend.
Plastic pipes mainly include UPVC pipe, CPVC pipe, PE pipe, PE-X pipe, PP-R pipe, etc.
LINT TOP has rich experience in plastic pipe turnkey project, including pipes of various materials such as solid wall pipes, single-wall corrugated pipes, double-wall corrugated pipes, etc. We can provide customers with complete turnkey project services, mainly include configure reasonable production equipment according to the type of pipes produced by customers, reasonably configure the number of production equipment according to production capacity requirements, rationally plan and arrange workshops, provide a complete set of production equipment, assembly equipment, maintenance equipment and testing equipment from raw materials to finished product packaging, provide all required auxiliary equipment and various raw materials, etc.
Process flow
Taking PE solid wall pipe as an example, the process flow is as follows:
Raw material → vacuum feeding → single-screw extruder melting extrusion → cooling and shaping → traction → dual-take up.
Taking PP corrugated pipe as an example, the process flow is as follows:
Raw material → vacuum feeding → single-screw extruder melting extrusion → water cooling high-speed molding → dual-take up.
2、Turnkey project service
The following is an overview of the "Turnkey Project" of plastic pipes provided by LINT TOP for a region in North Africa in 2022.
（1）Product information
1）PE solid wall pipe: the outer diameter is 9mm, 11mm, 13mm.
2）PP corrugated pipe: the outer diameter is 12mm, 16mm, 20mm, 32mm, 35mm.
（2）Production equipment we provide
1）PE solid wall pipe production line (including vacuum feeding and drying hopper, SJ-50/30 single screw extruder, head, die mandrel, vacuum water tank, tractor, two-station winder).
2）PP corrugated pipe production line (including vacuum feeding and drying hopper, SJ-65/30 single-screw extruder, head, die mandrel tie rod air block, double-cavity mold, single-cavity mold, water-cooled high-speed molding machine, two-station winder).
（3）Auxiliary equipment we provide
1）cooling tower
2）air compressor
（4）Raw materials we provide
1）PE pellets
2）PP pellets
While providing the above equipment and materials, we also provide technical services, including the formulation of project schedules, production process guidance, equipment installation and commissioning, operation training, material use suggestions and other turnkey projects. That is, from raw materials to finished products, customers can save a lot of time, energy and financial resources to choose equipment and understand the process. The selection of all production processes and equipment rely on the actual production experience of hundreds of plastic pipes factory in China. While ensuring good quality, China's huge industrial system reduces costs, and the price of the plastic pipes produced by customers using our equipment are competitive in the market, which is a prerequisite for the rapid development of customers.
LINT TOP is committed to the development of the global wire & cable and plastic pipes industry, and strives to become the No.1 supplier of the turnkey project in wire and cable field.