Single Twist Cabling Machine
Product Details
Product Introduction
The single twist cabling machine is suitable for the cabling of building wires, communication cables, control cables, instrumentation cables, marine cables, and small cross-section low-voltage power cables. It can also simultaneously perform filling, concentric wrapping, or drag wrapping.
Features
The machine is composed of PLC program + control system + pneumatic control.
The cabling motion, take-up motion, and traversing motion are controlled through both mechanical and electrical systems, ensuring excellent synchronization performance in four states of starting, normal operation, slow stop, and emergency stop. This guarantees that the cabling pitch remains stable with minimal error.
The machine features a unique design and leading technology, making it the preferred machine for cabling and wrapping production.
Performance Characteristics
1.Motorized take-up and traversing device
2.Hydraulic loading and unloading device
3.Easy access to all parts for maintenance
4.Optimized wire pass with small deviation angles
5.Energy-saving and ergonomic single flyer ring type tension control
6.Independent and modular type soundproofing cover and forced ventilation system
7.Extremely wide product range, dedicated auxiliary devices
8.Available without differential gear between tension frame and bobbin drive
9.Provide direct traction machine without external traction wheel
10.Optional computer-controlled operating system with product information, diagnostic information and troubleshooting
Technical Parameters
|
Model |
LT-1250 |
LT-1600 |
LT-2000 |
|
Wire diameter(mm) |
1.5-5.0 |
3.0-15 |
5.0-15 |
|
Max cabling diameter(mm) |
25 |
35 |
50 |
|
Pitch range(mm) |
30-350 |
50-600 |
50-700 |
|
Take-up(mm) |
1250 |
1600 |
2000 |
|
Max line speed(rpm) |
500 |
300 |
200 |
|
Direction |
S or Z |
||
Main Components
1.Base of inlet
The wire is passed by guide wheel to reduce the occurrence of excessive elongation drawing injury in wire production. It is equipped with organic glass plate protective cover. The limit switch of the safety door. The machine automatic stop when open the cover.
2.Airbag clamp
Automatic clamping of broken wires with automatic release upon activation. Installed at the rear end of the base of inlet, it uses an airbag for 360° clamping to prevent cable damage.
3.Taping machine
Available with either a concentric wrapping machine or a drag wrapping machine, suitable for materials such as cotton paper, Mylar tape, aluminum foil Mylar tape, and copper tape, etc.
The wrapping tension automatically tracks, and the wrapping pitch is automatically adjusted by PLC, allowing free adjustment of left or right wrapping directions.
4.Single twist cabling machine
The motor drives the synchronous belt and guide wheel or drives the ball screw to traverse, equipped with front and rear limit switches can realize the fast forward and backward function of the wire spool.
The cabling pitch is set by PLC, allowing adjustment of the left and right limits for the inner width of the spool, as well as setting and automatic tracking the outer diameter of the finished cable.
It adopts a hydraulic lifting platform for loading and unloading spools, with adjustable lifting speed.
5.Main control cabinet
Siemens KTP-1200 12-inch human-machine interface is adopted, which can display and set parameters such as twisting pitch, speed, and meter counting at any time, along with common fault displays.
The wrapping machine and single twist cabling machine can operate independently or in conjunction.
S7-1200 Siemens programmable controller.
Safety operation limit control.
6.Monitoring system
Optional cameras can be equipped. The cameras are fixed inside the machine to monitor the operating conditions of the rotating parts from various angles.
7.Filling device
The filling device is a through-axis type, with 4 axes arranged up and down. The tension control adopts a mechanical flat belt type, and the spring tension is manually adjusted. If the filling material breaks or is completed, the machine will automatically stop or alarm.
Electrical Configuration
1. Motor: Siemens
2. Inverter: Siemens
3. PLC: Siemens
4. Bearings: mainly NSK and other brands
5. Touch screen: Siemens
6. Low voltage electrical appliances: mainly Schneider and other brands
FAQ
Q: Can I visit your factory?
A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.
Q: Do you supply the installation and commissioning?
A: Yes, we do as followings:
-As soon as customer informed us the machines are put in the right place, we will send both mechanical and electrical engineer for machine start up.
-No-load testing: After machine installed completely, we make no-load testing first.
-With-load testing: Usually we will can produce 3 different wires to make load testing.
-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.
Q: What information should I offer to get a detailed quotation from you?
A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.
For new cable plant or new cable production line, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc to design all machines needed.
Q: Can you supply the auxiliary equipment along with the machines?
A: Yes, definitely.
We has supplied heat exchanger, copper/aluminum powder filter machine, cooling tower, chiller, air compressor, drawing dies, pointing machine, cold welders, bobbins etc. with our machines.
Q: Could you do the design for the whole plant?
A: Yes, this is our advantage.
With the data sheet of cable to be produced, the standard your cables should follows, the productivity you expected. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.
Q: How can I know the status of my order?
A: We have our OA system on tracking the production.
For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.
Q: How do you work on the inspection before delivery?
A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.
After production finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.
Q: What exhibitions will you attend, can we meet in the fair?
A: Dusseldorf International Wire and Cable Fair;
Wire South America Fair;
International Wire and Cable Fair in Shanghai;
International Istanbul Wire Fair, etc.
wire Southeast Asia Fair, etc.
