Paper Wrapping Machine
Product Details
I. Product Information
Paper wrapped machine is suitable for all kinds of transformers, reactors and other similar electrical equipment winding wires and leads. The paper wrapping machine is a professional machine for the production of paper wrapped winding wire.
We offer a wide range of paper wrapping machines for the production of paper wrapped round wires, paper wrapped flat wires, paper insulated combined wires and paper insulated multi-stranded stranded wires according to customer requirements.
Our paper wrapping machines have the following features:
(1) The production line can run for long periods of time in 3 shifts (8 hours/shift) per day.
(2) The sound intensity of all parts of the line is less than 85dB.
(3) All drums in contact with the paper wrapping line are made of Teflon, which increases the service life of the drums and reduces the wear and tear of the paper wrapping line.
(4) The speed of each part of the line can be adjusted independently, or the whole line can be operated together automatically and synchronously.
(5) The line speed, wrapping pitch and wrapping speed can be changed during the production process, an stepless wrapping pitch adjustable, easy operation.
(6) The electrical part of the production line can be customized according to your requirements.
2. Main technical parameters of paper wrapping machine
|
Model |
LT 3/12 |
LT 4/4-2/16 |
|
Applicable flat wire size (mm) |
Thickness: 1~12 Width: 4~20 |
Thickness: 1~16 Width: 5~30 |
|
Applicable round wire size (mm) |
φ3~φ16 |
/ |
|
Rated rotation speed of wrapping head (rpm) |
600~800 |
600~800 |
|
Paper tray dimension (mm) |
Inner diameter: 76 Max. outer diameter: 330 |
Inner diameter: 76 Max. outer diameter: 330 |
|
Width of paper tape (mm) |
6~32 |
10~32 |
|
Thickness of paper tape (mm) |
0.04~0.125 |
0.04~0.125 |
| Note 1: LT 3/12: 3 wrapping heads in a production line, each wrapping head can wrap 4 layers of paper, up to 12 layers of paper once time.
Note 2: LT 4/4-2/16: 4 single winding heads in a production line, each wrapping head can wrap 4 layers of paper and up to 12 layers of paper once time; 2 wrapping heads in the combined section, each winding head can wrap 8 layers of paper and up to 16 layers of paper once time. Note 3: In addition to the models in the form, we also can provide other models of paper wrapping machines according to your requirements. |
||
Composition
The paper wrapping production line is mainly composed of pay-off device, straightening device, the paper wrapping head, traction device, take-up device, meter-counting device, electrical control system, etc.
As the most important part of the wrapping line, the rated speed of wrapping head can be reached up to 600-800 rpm. Each wrapping head has 4 trays and can wrap 4 layers of cable paper at the same time, the wrapping direction can be adjusted positively and negatively, and gap wrapping and overlap wrapping can be realized. Each wrapping head is controlled by a separate servo motor and synchronised by electric control.
The tension of the wrapping head is controlled by mechanical automatic constant tension control, which enables constant tension wrapping throughout the production process.
The paper wrapping machine is equipped with a photoelectric paper break sensor, which flashes when the paper breaks.
The door of the paper wrapping machine is equipped with a transparent safety door with internal safety sensors and lighting devices, which makes it easy for the operator to check the operating status of the paper wrapping head.
Commercial Parts
1. Delta brand servo motor and servo driver;
2. Delta brand PLC;
3. Schneider brand low voltage electrical appliances;
4. SKF brand main bearings.
FAQ
Q: Can I visit your factory?
A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.
Q: Do you supply the installation and commissioning?
A: Yes, we do as followings:
-As soon as customer informed us the machines are put in the right place, we will send both mechanical and electrical engineer for machine start up.
-No-load testing: After machine installed completely, we make no-load testing first.
-With-load testing: Usually we will can produce 3 different wires to make load testing.
-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.
Q: What information should I offer to get a detailed quotation from you?
A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.
For new cable plant or new cable production line, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc to design all machines needed.
Q: Can you supply the auxiliary equipment along with the machines?
A: Yes, definitely.
We has supplied heat exchanger, copper/aluminum powder filter machine, cooling tower, chiller, air compressor, drawing dies, pointing machine, cold welders, bobbins etc. with our machines.
Q: Could you do the design for the whole plant?
A: Yes, this is our advantage.
With the data sheet of cable to be produced, the standard your cables should follows, the productivity you expected. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.
Q: How can I know the status of my order?
A: We have our OA system on tracking the production.
For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.
Q: How do you work on the inspection before delivery?
A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.
After production finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.
Q: What exhibitions will you attend, can we meet in the fair?
A: Dusseldorf International Wire and Cable Fair;
Wire South America Fair;
International Wire and Cable Fair in Shanghai;
International Istanbul Wire Fair, etc.
wire Southeast Asia Fair, etc.