Microcomputer Double-Disc Automatic Coil-Forming and Film-Wrapping Machine
Product Details
Product Introduction
This equipment is mainly used for automatic coiling, cutting and film wrapping of 2mm-15mm wires and flat wires.
The Siemens HMI control system is directly controlled on the touch screen, making operation more convenient. The microcomputer control system can control the winding speed, winding length, warning system, speed adjustment, indicator light, emergency stop and reset functions. The microcomputer can store a variety of production parameter formulas for different winding specifications, which can be called out according to production needs. When the machine is running, the wire length, wire diameter, wire speed and other data can still be changed, avoiding the inconvenience of stopping the machine for adjustment.
Features
(1).This machine adopts servo motor rotation system to make the cable arrangement more coordinated and the cable reel more beautiful.
(2).This machine has an automatic error detection function and will issue an alarm to remind the operator when there is a problem.
(3).The system memory can store 99 kinds of different coil specifications, when you need to change the product specifications, just read the stored specification data, without adjusting the machine.
(4).It is equipped with automatic tracking and calculation of early deceleration value to ensure the smooth transition of deceleration process, and it provides four deceleration modes to choose arbitrarily.
(5).It uses PVC / PE / PP film and rolls the packaging at high speed. It uses a touch screen interface (human-machine interface) for simple and convenient operation.
(6).Cutter: The pneumatic cutter system is used. After the set length of the packaging material is rolled up, it will be automatically cut. The cutter body can be serrated or scissor-shaped (selected/changed according to the needs of different packaging materials). The blade is sharp and can cut the tape cleanly and neatly. It can cut PVC, PP, PE film and woven packaging materials.
(7).Gripper: After the package is sent to the fixed point, the belt is clamped and pulled automatically. After wrapping 1.0 circle, the clamp automatically retreats and releases the belt. No manual action is required, which is highly safe.
(8).Reserve signal output ports for spark detector, rangefinder and bump meter, which can realize linkage control.
Technical Parameters
Host speed: 1000 rpm
Applicable wire diameter: Φ2.0-8.0mm
Coil disc size: Customized plastic spool according to customer specifications
PVC ∕ PE ∕ PP film size: Thickness 0.05mm～0.07mm × width 40mm～50mm.
Main Components
(1)Active pay-off
Suitable wire diameter: φ2-15MM
Braking method: motor comes with electric power braking system.
Loading mode: tilt plate hand push up shaft, pneumatic lifting control.
Payoff system: linked with wire storage tension frame and coil forming machine.
Top spool method: manual screw clamping.
(2)Infrared measuring and controlling instrument
Effective range: 0.1-25mm
Accuracy: ±0.001mm
With feedback device communication PLC
(3)Sparker machine
Power supply: 50HZ-AC220±15
Testing voltage: 10KV
Test electrode length: 80mm
Cable outer diameter: ≤ ф10mm
Travelling speed：10-1000m/min
Output frequency: 2.5~3000HZ
Detection sensitivity: 0.6mA
Each point detection applied wave ≥ 18 times
Alarm mode: sound and light counting contact
Reset mode: manual/automatic optional
Safety interlock: open the door to stop the power can be cut off
Electrical Configuration
PLC: Siemens
Touch screen: Siemens
Mainframe motor: Siemens
Frequency inverter: Siemens
Low-voltage electric appliance: Schneider
FAQ
Q: Can I visit your factory?
A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.
Q: Do you supply the installation and commissioning?
A: Yes, we do as followings:
-As soon as customer informed us the machines are put in the right place, we will send both mechanical and electrical engineer for machine start up.
-No-load testing: After machine installed completely, we make no-load testing first.
-With-load testing: Usually we will can produce 3 different wires to make load testing.
-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.
Q: What information should I offer to get a detailed quotation from you?
A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.
For new cable plant or new cable production line, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc to design all machines needed.
Q: Can you supply the auxiliary equipment along with the machines?
A: Yes, definitely.
We has supplied heat exchanger, copper/aluminum powder filter machine, cooling tower, chiller, air compressor, drawing dies, pointing machine, cold welders, bobbins etc. with our machines.
Q: Could you do the design for the whole plant?
A: Yes, this is our advantage.
With the data sheet of cable to be produced, the standard your cables should follows, the productivity you expected. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.
Q: How can I know the status of my order?
A: We have our OA system on tracking the production.
For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.
Q: How do you work on the inspection before delivery?
A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.
After production finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.
Q: What exhibitions will you attend, can we meet in the fair?
A: Dusseldorf International Wire and Cable Fair;
Wire South America Fair;
International Wire and Cable Fair in Shanghai;
International Istanbul Wire Fair, etc.
wire Southeast Asia Fair, etc.
