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Hot-selling Laser Diameter Gauge - Automatic Double Take-up – LINT TOP Detail:

1. Introduction

The double-reel traversing and take-up device is mainly composed of take-up unit, bobbin lifting and clamping unit, traversing unit, switching and moving mechanism, catching and cutting mechanism and the body frame.
With a vertical column type arrangement, the box body which has good stability is welded by steel plates. Adopting high-quality pneumatic components, working pressure and traversing pitch can be adjusted. With compact structure and small occupation space, it is basically can achieve non-stop production and high production efficiency.

The take-up unit is composed of 18.5KW AC variable frequency motor, synchronous belt and synchronous pulley. The motor transmits power through the synchronous belt, and drives the large pulley which connected with the take-up shaft to rotate, thus driving the take-up bobbin to rotate to complete the take-up.

The bobbin lifting and clamping unit is composed of lifting frame and clamping pintle. After the spool is pushed into the lifting frame, the lifting cylinder control button is started manually, and it stops automatically when it is lifted to the specified height pneumatically, and then the clamping center is automatically extended under the control of the cylinder, so that the bobbin and the take-up shaft are tightly fixed together.

The wire traversing unit is composed of 1kW servo motor, a set of synchronous belts, a ball screw and a moving mechanism. The motor drives the ball screw to rotate through a set of synchronous belt wheels, thereby driving the wire and cable guide wheel to reciprocate linearly on the reel, so that the wires are evenly arranged on the surface of the reel, which can meet the requirements of different cable pitches. The moving mechanism is installed on the beam above the back of the take-up reel and consists of 750W AC motor, reducer, timing belt wheel, timing belt and moving bracket. The motor is driven by the reducer to rotate the synchronous belt wheel when moving, and the moving bracket is driven by the synchronous belt to move on the crossbeam. When it reaches the required position, it automatically stops. The structure is simple and the operation is reliable.

The wire catching cutting mechanism is installed on the middle column behind the two reels, and it is composed of a swing cylinder, a catch hook, a push rod and a push rod cylinder. When changing the reel, the wire is first pushed to the appropriate position by the push rod, and then the catch hook catch the wire, and then use the clamp on the take-up reel to clamp the wire to realize the fast switching between the two reels through the cutter, which is stable and reliable.
The overall frame is welded by profiles, with a firm and beautiful appearance. The windows are equipped with plexiglass, which is convenient for observing the production operation.
Line entry mode: Top entry
The electric control system adopts PLC logic control and touch screen operation.

2. Technical Parameters

***The below technical parameters is specially designed for 800mm, we can also provide other size take-up. If you have requirements, please feel free to contact us.***
Bobbin size: Φ500mm, Φ630mm, Φ800mm.
Applicable wire diameter: Max.Φ6mm
Take-up speed: Max. 400m/min (When bobbin size is Φ800mm)
Take-up motor: 18.5KW AC variable frequency motor (2 units)
Traversing unit: 1Kw servo motor + ball screw wire traversing
Walking motor: 750w AC motor with brake function
Bobbin-changing type: Dual-bobbin can be automatically switched at high speed and the success rate of bobbin-changing is greater than 98%.
Loading and unloading bobbins type: Loading and unloading reels manually, lifting pneumatically, clamping pneumatically, equipped with loading and unloading r reel guide roller brackets.
Bobbin-changing: Automatic switch between empty and full bobbins, the length of bobbin-changing can be preset, and automatic disk change from rice to rice (With independent meter counter and encoder meter.)
Bobbin-changing length error: Less than 10m
Catching success rate for switching bobbin: 98%
Encoder control, traversing pitch can be set on the touch screen.
PLC, inverter: Siemens S7-200 Smart, smart touch screen.
Bearing: NSK brand
Pneumatic components: AirTAC brand
Control instructions: This machine is operated by an independent electric box, with reserved emergency stop, linkage interface, and meter output interface.

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Product detail pictures:

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Related Product Guide:

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With this motto in mind, we've got become among essentially the most technologically innovative, cost-efficient, and price-competitive manufacturers for Hot-selling Laser Diameter Gauge - Automatic Double Take-up – LINT TOP , The product will supply to all over the world, such as: Slovakia, Irish, Mexico, With the effort to keep pace with world's trend, we'll always endeavor to meet customers' demands. If you want develop any other new items, we can customize them to suit your needs. If you feel interest in any of our products and solutions or want develop new merchandise, you should feel free to contact us. We are looking forward to forming successful business relationship with customers all over the world.