Coiling Packaging Production Line
Product Details
1. Introduction
Box type free-releasing is the most advanced packaging method for data cables at present. This coiling method does not use bobbin or a winding core, and is directly wound by multiple layers of cables. After coiling, an outlet hole is formed in the coiled wire. After the coiled wire is loaded into the paper box, insert the plastic sleeve into the outlet hole, and the inner end of the cable can be released from the plastic sleeve. This coiling method does not create twists or knots.
LINT TOP has many years of experience in R&D and manufacturing of data cable production equipment. The box type free-releasing coiling machine provided is mainly used for coiling of CAT6 and above data cables. The whole machine is controlled by microcomputer to ensure the correct position and shape. The take-up and pay-off tension is controlled by the tension arm of the accumulator, the tension is constant and synchronized with the active pay-off frame. The production line has fast production speed and high production efficiency. It is a professional packaging equipment for data cables.
2. Technical Parameters
|
Suitable diameter (mm) |
1.8~8.0 |
|
Coil inner diameter (mm) |
200 |
|
Max. coil outer diameter (mm) |
500 |
|
Coilng length (mm) |
100～305 |
|
Max. coilng speed (r/min) |
250 |
|
Pay-off bobbin size |
PN1000, PN800 |
|
Operation direction |
Left to right/right to left |
Main Components
The coiling packaging production line is mainly composed of active pay-off , tension control device, coiling machine, and electric control system.
The active pay-off is composed of the main frame, the top and the active pay-off system. The pay-off is controlled by the frequency conversion of the AC motor, and the pay-off spindle is driven by the worm gear reducer. The AC motor drives the lead screw nut through the reducer, pulls the swing arm of the pay-off frame to swing up or down, and lifts the pay-off bobbin up and down. The pay-off frame is a shaftless structure, and the pneumatic top clamps the bobbin. It is also equipped with a automatic guided vehicle(AGV) for moving the bobbin.
Tension control adopts multi-turn guide wheel swing rod type. The tension is controlled by gravity, and the tension can be adjusted by changing the distance between the counterweight and the fulcrum of the pendulum rod.
Digital large-pitch traversing, program control reserved through-holes for outlets. The coiled wire loaded into the paper box will not twisted or knotted when it is released from the outlet hole.
Equipped with tension buffer device, the data cable will not be damaged when the equipment is running.
Axis retractable take-up bobbin, easy to take off the coiled wire.
Equipped with an automatic clamping device, the wire connection is fast and reliable.
Pneumatic and program control operation is simple and easy. There are protective measures between each working step, so that there will be no collision or malfunction during work.
The meter counting accuracy is high, and the error is not greater than 2‰.
Commercial Parts
1. The AC motor adopts Siemens or ABB brand.
2. The AC motor controller adopts Danfoss brand.
3. The servo motor adopts Panasonic brand.
4. The servo motor controller adopts Panasonic brand.
5. The main low-voltage electrical appliances adopt Schneider, Siemens and other brands.
FAQ
Q: Can I visit your factory?
A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.
Q: Do you supply the installation and commissioning?
A: Yes, we do as followings:
-As soon as customer informed us the machines are put in the right place, we will send both mechanical and electrical engineer for machine start up.
-No-load testing: After machine installed completely, we make no-load testing first.
-With-load testing: Usually we will can produce 3 different wires to make load testing.
-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.
Q: What information should I offer to get a detailed quotation from you?
A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.
For new cable plant or new cable production line, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc to design all machines needed.
Q: Can you supply the auxiliary equipment along with the machines?
A: Yes, definitely.
We has supplied heat exchanger, copper/aluminum powder filter machine, cooling tower, chiller, air compressor, drawing dies, pointing machine, cold welders, bobbins etc. with our machines.
Q: Could you do the design for the whole plant?
A: Yes, this is our advantage.
With the data sheet of cable to be produced, the standard your cables should follows, the productivity you expected. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.
Q: How can I know the status of my order?
A: We have our OA system on tracking the production.
For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.
Q: How do you work on the inspection before delivery?
A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.
After production finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.
Q: What exhibitions will you attend, can we meet in the fair?
A: Dusseldorf International Wire and Cable Fair;
Wire South America Fair;
International Wire and Cable Fair in Shanghai;
International Istanbul Wire Fair, etc.
wire Southeast Asia Fair, etc.
