China Buy Vertical Wire Drawing Machine Suppliers - Drawing and Solid Insulation Tandem Production Line – LINT TOP

Product Details

FAQ

Product Details

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China Buy Vertical Wire Drawing Machine Suppliers - Drawing and Solid Insulation Tandem Production Line – LINT TOP Detail:

1. Production detail

Nowadays the world has entered the information society. As the basic unit of high-speed information network, the transmission rate of local area network(LAN) is getting higher and higher with the development of society.
Data cable is one of the most important transmission media in LAN , the development of LAN also drives the rapid growth of data cable. Data cables will be used more and more widely for a long period of time in the future.
In order to meet the transmission requirements of high-speed information in today's social networks, data cables have developed from Cat.3, Cat.5e, and Cat.6 with lower transmission rates to Cat.6A, Cat.7, and Cat.7A with higher transmission rates, and even the current highest category Cat.8 at present.
With the development of communication network, Cat.6 and Cat.6A have became the mainstream products of network wiring system. In order to ensure that the insulated wire core reaches the highly precise geometric size and the best quality, the extruding of the insulation layer of Cat.6A (non-foamed insulation) and below types of data cable are all adopted drawing and solid insulation tandem production line.
Insulation extrusion is the most important production process of data cable, and the insulation quality is directly related to the performance indicators of the finished data cables. LINT TOP has many years of experience in R&D and manufacturing of data cable production equipment. Our drawing and solid insulation tandem production line has a number of core technologies, which are suitable for the production of solid insulation of Cat.6A (non-foamed insulation) and the below types of data cable. The performance of the finished data cable can meet the requirements of ISO 11801, IEC 61156, ANSI/TIA 568 and other standards.

2. Features

The drawing and solid insulation tandem production line produced by LINT TOP has the following characteristics.
1) Adopting wire drawing machine with continuous annealing and preheating to make copper conductor adhere well to the insulation.
2) The main extruder adopts the most advanced BM high-speed screw, with stable discharge and uniform outer diameter of insulation.
3) Adopting automatic dual take-up machine, can realize automatic bobbin change without stopping, which greatly improves production efficiency.
4) Full line adopts industrial computer control, which can realize online control of copper wire diameter, insulation outer diameter, concentricity, etc.
The drawing and solid insulation tandem production line provided by LINT TOP has more than 80% market share in China, and is also exported to various countries in the world. By choosing us, you not only choose the first-class data cable insulation production line, but also choose the first-class technical support and services. The commission of this tandem production line is extremely difficult. LINT TOP has a professional technical team that can assist customers to successfully complete the installation and commissioning of the production line, and provide with professional technical training so that you can truly master the production technology of data cable insulation. At the same time, according to the size of the wires produced by our customers, we can design wire drawing and extrusion dies for you free of charge.

3.Main Parameters

Inlet dia. of copper wire(mm)	2.5mm~2.6mm hard(soft)
Outlet dia. of copper wire(mm)	0.4mm~0.65mm
Outer dia. tolerance of copper wire(mm)	±0.001mm
Elongation of copper wire(%)	18~28
Applicable insulation materials	HDPE
Applicable insulation type	solid
Insulation Concentricity(%)	≥95
Production speed(m/min)	theoretical speed: max.1800
Production speed(m/min)	actual velocity: max.1500
Operation direction of production line	From left to right / right to left

Product detail pictures:

FAQ

Q: Can I visit your factory?

A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.

Q: Do you supply the installation and commissioning?
A: Yes, we do as followings:
-As soon as customer informed us the machines are put in the right place, we will send both mechanical and electrical engineer for machine start up.
-No-load testing: After machine installed completely, we make no-load testing first.
-With-load testing: Usually we will can produce 3 different wires to make load testing.

-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.

Q: What information should I offer to get a detailed quotation from you?
A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.
For new cable plant or new cable production line, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc to design all machines needed.

Q: Can you supply the auxiliary equipment along with the machines?
A: Yes, definitely.
We has supplied heat exchanger, copper/aluminum powder filter machine, cooling tower, chiller, air compressor, drawing dies, pointing machine, cold welders, bobbins etc. with our machines.

Q: Could you do the design for the whole plant?
A: Yes, this is our advantage.
With the data sheet of cable to be produced, the standard your cables should follows, the productivity you expected. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.

Q: How can I know the status of my order?
A: We have our OA system on tracking the production.
For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.

Q: How do you work on the inspection before delivery?
A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.
After production finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.

Q: What exhibitions will you attend, can we meet in the fair?
A: Dusseldorf International Wire and Cable Fair;
Wire South America Fair;
International Wire and Cable Fair in Shanghai;
International Istanbul Wire Fair, etc.
wire Southeast Asia Fair, etc.