Copper powder will be generated during drawing because of the friction between copper wire and dies while the wire or cable conductor drawing process. If the copper powder isn’t cleaned on time, it will exist in wire drawing emulsion and dies pores. So it will make wire drawing emulsion deteriorate, reduce the service life of drawing dies and drawing wheels and seriously affect the quality of wire surface. So the copper emulsion filter is necessary in the drawing production line.
The copper powder filter provided by us is produced using European technology. It uses a special water flow design to reduce the impact on the filter cloth. The electromechanical control automatically moves the cloth. The stainless steel mesh design is convenient and easy to use. It is a guarantee for the production of excellent quality copper wire. Can be used for cleaning and filtering of copper wire drawing processing lubricant. According to different types of filter cloth, the filtering accuracy can be (10-50) um. It adopts chain mesh transmission to make the filter cloth goes full-automatically, the filter cloth reeling is equipped with water level sensor and the chain gear is synchronous. It could keep the drawing emulsion clean in case of deteriorating, remove the copper powder in drawing emulsion, extend the service life of dies and wheels; reduce the broken line rate and increase the output; use gravity reflux instead of emulsion pump to save power.
(1) Using stainless steel chain mesh transmission, the tension of the filter cloth is always the same, and the cloth goes smoothly without curling;
(2) Automatic control of cloth feeding, saving filter cloth cost;
(3) Reducing plate heat exchanger clogging and avoid frequent heat exchanger cleaning.
We can provide various types of copper emulsion filters, main technical parameters are as follows:
TYPE |
LT-FT-175 |
LT-FT-250 |
LT-FT-500 |
LT-FT-750 |
LT-FT-1000 |
LT-FT-1500 |
LT-FT-2000 |
Flange diameter (mm) |
DN65 |
DN65 |
DN100 |
DN100 |
DN200 |
DN200 |
DN200 |
Width of filter-cloth (mm) |
500 |
710 |
710 |
1000 |
1000 |
1500 |
2000 |
Filtering capacity (L/min) |
Max.175 |
Max.250 |
Max.500 |
Max.750 |
Max.1000 |
Max.1500 |
Max.2000 |
Q: Can I visit your factory?
A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.
Q: Do you supply the installation and commissioning?
A: Yes, we do as followings:
-As soon as customer informed us the machines are put in the right place, we will send both mechanical and electrical engineer for machine start up.
-No-load testing: After machine installed completely, we make no-load testing first.
-With-load testing: Usually we will can produce 3 different wires to make load testing.
-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.
Q: What information should I offer to get a detailed quotation from you?
A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.
For new cable plant or new cable production line, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc to design all machines needed.
Q: Can you supply the auxiliary equipment along with the machines?
A: Yes, definitely.
We has supplied heat exchanger, copper/aluminum powder filter machine, cooling tower, chiller, air compressor, drawing dies, pointing machine, cold welders, bobbins etc. with our machines.
Q: Could you do the design for the whole plant?
A: Yes, this is our advantage.
With the data sheet of cable to be produced, the standard your cables should follows, the productivity you expected. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.
Q: How can I know the status of my order?
A: We have our OA system on tracking the production.
For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.
Q: How do you work on the inspection before delivery?
A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.
After production finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.
Q: What exhibitions will you attend, can we meet in the fair?
A: Dusseldorf International Wire and Cable Fair;
Wire South America Fair;
International Wire and Cable Fair in Shanghai;
International Istanbul Wire Fair, etc.
wire Southeast Asia Fair, etc.