With the development of the communication network, as one of the most important transmission media, the usage of the data cable also increased rapidly with the development of the network.
The improvement of the network transmission rate has also put forward higher and higher requirements for the performance of the data cable. In order to ensure the high performance of the data cable, more sophisticated production equipment is required to realize the processing technology.
The cabling process is an important part of data cable production process. The stability of the cabling pitch and the consistency of the tension of take-up and pay-off will affect the electrical properties of the finished data cable such as crosstalk, attenuation, and impedance. Sophisticated cabling equipment is a powerful guarantee for high-performance data cables.
Our company has many years of experience in R&D and manufacturing of data cable cabling equipment, and can provide LT-800/4 double twist and single twist two standard types of cabling equipment. LT-800/4 double twist cabling line suitable for cabling of 2-4 pairs of Cat.5e and below data cables. LT-800/4 single-twist cabling line is suitable for cabling of 2-4 pairs of Cat.6, Cat.6A, Cat.7, Cat.7A , Cat.8 data cable.
In addition to standard models, our company can also provide LT-1000/4 double-twist and single-twist cabling line.
The test performance of the finished data cable can meet the requirements of ISO 11801, IEC 61156, ANSI/TIA 568 and other standards.
The single-twist cabling line provided by our company has the following characteristics:
1) Stable cabling pitch and high precision.
2) The tension of take-up and pay-off is constant and adjustable.
3) Fast cabling speed and high production efficiency.
4) Mechanical and electrical integration, PLC control of the whole machine, operation panel adopts color man-machine dialogue touch screen type, humanized design.
2. Main Technical Parameters
Types |
LT-800/4 Double Twist Cabling Line |
LT-800/4 Single-twist Cabling Line |
paired wires diameter |
1.8~2.3 |
1.8~2.3 |
Cabling pairs |
2~4 |
2~4 |
max. Diameter after cabling |
5.6 |
5.6 |
cabling pitch |
80~120 |
80~300(stepless) |
change pitch method |
mechanical |
electronic |
max. speed of the main engine bow |
600 |
800 |
max. line speed |
150 |
150 |
twisting direction |
left or right twist |
left or right twist |
pay off spool dimensions |
φ500×φ250×300×φ56 |
φ500×φ250×300×φ56 |
take up spool dimensions |
φ800×φ400×600×φ80 |
φ800×φ400×600×φ80 |
Tip: Take up and pay off device can also be customized. |
Q: Can I visit your factory?
A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.
Q: Do you supply the installation and commissioning?
A: Yes, we do as followings:
-As soon as customer informed us the machines are put in the right place, we will send both mechanical and electrical engineer for machine start up.
-No-load testing: After machine installed completely, we make no-load testing first.
-With-load testing: Usually we will can produce 3 different wires to make load testing.
-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.
Q: What information should I offer to get a detailed quotation from you?
A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.
For new cable plant or new cable production line, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc to design all machines needed.
Q: Can you supply the auxiliary equipment along with the machines?
A: Yes, definitely.
We has supplied heat exchanger, copper/aluminum powder filter machine, cooling tower, chiller, air compressor, drawing dies, pointing machine, cold welders, bobbins etc. with our machines.
Q: Could you do the design for the whole plant?
A: Yes, this is our advantage.
With the data sheet of cable to be produced, the standard your cables should follows, the productivity you expected. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.
Q: How can I know the status of my order?
A: We have our OA system on tracking the production.
For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.
Q: How do you work on the inspection before delivery?
A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.
After production finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.
Q: What exhibitions will you attend, can we meet in the fair?
A: Dusseldorf International Wire and Cable Fair;
Wire South America Fair;
International Wire and Cable Fair in Shanghai;
International Istanbul Wire Fair, etc.
wire Southeast Asia Fair, etc.