Automatic Coiling and Binding Machine
Product Details
During the production of wires and cables, the packaging method in the later stage generally using a coiling and binding type. In the past, it was mainly run by a simple rewinding machine, and then wrapped by manual. But this packaging method is mainly manual, with low production efficiency, high labor cost and unstable quality.
The machine provided by our company is mainly use din the coiling and binding process of wires and cables, which ensures the cables not be loose and convenient coil later processing
The machine adopts servo motor traversing system, which ensures the automatic and high quality coil packing of the whole equipment.The equipment can coil the round wires and flat wires, and the wire and cable can automatically complete binding and fully automatic integration is realized. With this production line, not only can save labor cost, improve production efficiency, but also can ensure the stability of product quality.
1. Features
1. Can be supplied by the pay-off or directly connected to the extruder.
2. The output is around 4 times than manual winding (200m wire as an example).
3. Servo motor traversing system is used, the coil is beautiful.
4. Adopting PLC and touch screen control, easy to operate.
5. The microcomputer memory can store 99 different coil specifications, when you need to change the specifications, only need to read the stored specification data, no need to enter again, can produce immediately.
6. Binding tightening force can be adjusted according to the characteristics of the product tension.
7. This machine has the function of automatic error detection, it will send an alarm to remind the operator if something is wrong.
2. Main Technical Parameters
Our company provides automatic coiling and binding machine with LT1246 and LT1860. The main technical parameters are as follows:
|
Model |
LT1246 |
LT1860 |
|
Diameter (mm) |
1～12 |
5～15 |
|
Speed (coiler/min) |
Max.200 |
Max.200 |
|
Outer diameter of coiler (mm) |
300～460 |
400～600 |
|
Inner diameter of coiler (mm) |
140～200 |
180～250 |
|
Height of coiler (mm) |
50～100 |
60～180 |
|
Binding material |
PP |
|
|
Binding points |
1 or 2 |
|
3. Coiling and Binding Effect
Main Components
The equipment is mainly composed of active pay-off, accumulator, tension controller, automatic coiling machine, automatic binding machine, conveyor belt, etc.
1. Automatic Coiling Machine
Automatic coiling machine is mainly used for coiling finished wire and cable. Traversing by a servo motor to synchronize with the main motor, the traverser is neat and no pressed. The speed can be adjusted on the touch screen or on the speed adjusting knob. If the cable diameter is unqualified, it can automatically eliminate the waste line or manually mark the cable then continue to coil. After coiling, the cable holding mechanism will hold the cable tightly and deliver it to the packaging platform automatically.
During working, the data such as wire length, diameter, and speed can still be changed without stop, and can monitor the wire speed and length and the overall movement of the machine on the screen.
2. Automatic Binding Machine
The binding machine and the coiling machine adopt split-type structure, the coiled wire is directly sent to binding position by the arm. The automatic binding machine is operated by touch screen and bind outer coiler. With the function of automatic belt wear, the binding force is automatically adjusted by the control system. The binding belt position is accurate, not easy to distort, no oil structure, reduce sliding, so the abrasion is small, the structure is simple, the parts material durability selected strictly is outstanding, there is no need to consider the complicated oil supply technology, parts maintenance is convenient. Multi-point PP packaging tapes are bundled. The tightness is designed according to the product characteristics with high reliability. The straps are equipped with a coil pressing device to ensure the coils will not loosen during binding.
Commercial Parts
1. LT1246
Siemens inverter;
Siemens PLC;
The AC motor adopts the pioneer brand;
The touch screen adopts Weilun brand;
Low-voltage electrical appliances mainly use Schneider brand.
2.LT1860
TECO brand motor;
The traversing motor adopts Mitsubishi servo and servo control system;
The main inverter adopts Mitsubishi brand;
Mitsubishi PLC;
Low-voltage electrical appliances mainly use Schneider brand;
NSK bearing.
Packing Photos
Installation and Commissioning
We will send a preparation list after the equipment shipped on board. In order for the installation and commissioning to proceed smoothly, customer can prepare materials according to the list we provided.
When the equipment is about to be completed, the two parties will communicate in detail on the commissioning plan. Customer should get all the things ready before our engineer arrives. After the engineer arrives at the site, he will meet with the customer to communicate the commissioning plan, the required expenditure and the estimated completion time. After the installation finished, the engineer will start the equipment with no-load test and full-load test. During the commissioning, the engineer will train the customer ’s workers, and at the same time, the engineer will also tell them the problems they often encounter in the process and the effective solutions. We will try our best to support the workers be familiar with the entire production line.
FAQ
Q: Can I visit your factory?
A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.
Q: Do you supply the installation and commissioning?
A: Yes, we do as followings:
-As soon as customer informed us the machines are put in the right place, we will send both mechanical and electrical engineer for machine start up.
-No-load testing: After machine installed completely, we make no-load testing first.
-With-load testing: Usually we will can produce 3 different wires to make load testing.
-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.
Q: What information should I offer to get a detailed quotation from you?
A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.
For new cable plant or new cable production line, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc to design all machines needed.
Q: Can you supply the auxiliary equipment along with the machines?
A: Yes, definitely.
We has supplied heat exchanger, copper/aluminum powder filter machine, cooling tower, chiller, air compressor, drawing dies, pointing machine, cold welders, bobbins etc. with our machines.
Q: Could you do the design for the whole plant?
A: Yes, this is our advantage.
With the data sheet of cable to be produced, the standard your cables should follows, the productivity you expected. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.
Q: How can I know the status of my order?
A: We have our OA system on tracking the production.
For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.
Q: How do you work on the inspection before delivery?
A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.
After production finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.
Q: What exhibitions will you attend, can we meet in the fair?
A: Dusseldorf International Wire and Cable Fair;
Wire South America Fair;
International Wire and Cable Fair in Shanghai;
International Istanbul Wire Fair, etc.
wire Southeast Asia Fair, etc.
